What is the difference between 5052 and 3003 aluminum sheet?

Mar. 15, 2024

5052 aluminum is more suitable for anodic oxidation than 3003 aluminum. The color of 3003 aluminum alloy is uneven after anodization, so 3003 aluminum alloy is generally not anodized.

5052 is one of the strongest non-heat treatable aluminum alloys and is extremely durable and has high corrosion resistance. A strong, general-purpose alloy, 3003 offers a balance of flexibility and moderate strength while being more versatile and easier to machine, form and weld.

The superior strength and excellent corrosion resistance of 5052 aluminum make it a reliable choice for applications requiring durability in harsh environments, while the moderate strength and excellent formability of 3003 aluminum make it ideal for applications under normal conditions. General metal products.

Both 3003 and 5052 aluminum alloys have moderate to high strength, durability and formability, as well as good weldability and corrosion resistance.

5052 vs 3003

Characteristic 3003 Aluminum 5052 Aluminum
Alloy Composition Pure aluminum with ~1-1.5% manganese ~95.7% aluminum, ~2.5% magnesium
Strength Lower strength Higher strength
Workability Highly malleable, good for forming Less malleable, better resistance to deformation
Corrosion Resistance Good corrosion resistance Better corrosion resistance due to magnesium
Weldability Easily weldable Weldable, but may require more specialized techniques
Common Applications Cooking utensils, kitchenware, heat exchangers, chemical equipment Aircraft components, marine components, fuel tanks, architectural and structural components
Cost Typically more cost-effective Can be more expensive

5052 and 3003 aluminum chemical composition

5052 aluminum alloy Chemical Composition

Alloy 5052
Si 0.25
Fe 0.4
Cu 0.1
Mn 0.1
Mg 2.2~2.8
Cr 0.15~0.35
Zn 0.1
Ti
Others: Each 0.05
Others: Total 0.15
Al: Min. remainder

3003 aluminum alloy metal chemical composition

Alloy 3003
Si 0.6
Fe 0.7
Cu 0.05~0.20
Mn 1.0~1.5
Mg
Cr
Zn 0.1
Ti
Others: Each 0.05
Others: Total 0.15

5052 and 3003 aluminum mechanical properties

5052 aluminum mechanical properties

  • Tensile strength: 210 - 230 MPa
  • Yield strength: 83 - 110 MPa
  • Elongation: 12% - 20%
  • Hardness (Brinnell): 47 HB

3003 aluminum mechanical properties

  • Tensile strength: 130 - 160 MPa
  • Yield strength: 55 - 95 MPa
  • Elongation: 20% - 30%
  • Hardness (Brinnell): 40 HB

What are 3003 and 5052 aluminum used for?

Due to its excellent corrosion resistance and formability, 5052 aluminum is commonly used in various industries, including:

  • Marine applications: hulls, shipbuilding components
  • Automotive industry: vehicle panels, fuel tanks
  • Construction Applications: Roofing, Siding, Exterior Walls
  • General manufacturing: sheet metal products, cookware, utensils

3003 aluminum is widely used in various industries, including:

  • Food and beverage packaging: cans, lids, foils
  • Heat exchanger: evaporator coil, condenser fins
  • General sheet metal work: roofing, signage, chemical equipment
  • Cooking utensils: pots, pans, baking sheets

5052 aluminum vs. 3003 aluminum for strength and hardness

Compared with 3003 aluminum, 5052 aluminum has higher tensile strength and hardness. This makes it more suitable for applications requiring greater structural integrity and durability.

5052 aluminum vs. 3003 aluminum for corrosion resistance

Both alloys exhibit excellent corrosion resistance, but 5052 aluminum is slightly more resistant to marine environments and salt water exposure due to its higher magnesium content.

5052 and 3003 aluminum machinability

3003 aluminum is easier to shape and easier to machine than 5052 aluminum. It can be formed, bent and formed easily without the risk of cracking, making it ideal for applications requiring complex designs or intricate shapes.

Bending 5052 aluminum and 3003

The elongation rate of 3003 aluminum alloy is 25%, which is the most suitable aluminum alloy for bending. The elongation rate of 5052 aluminum is 20%. In terms of bendability, 3003 aluminum is the most suitable aluminum alloy for bending. 5052 aluminum is not as good as 3003 aluminum.

5052 and 3003 aluminum weldability

Both alloys can be easily welded using conventional welding methods such as MIG or TIG welding. However, 3003 aluminum tends to exhibit better weldability due to its lower magnesium content, which reduces the risk of weld cracks and improves overall weld quality.

While both alloys are weldable, 3003 offers greater flexibility in welding applications than the stronger 5052.

5052 and 3003 aluminum cost

Generally speaking, 3003 aluminum is more cost-effective than 5052 aluminum, making it the first choice for applications where cost efficiency is a primary consideration.

Both 5052 and 3003 aluminum alloys offer unique properties and advantages that make them suitable for a variety of applications in different industries. 5052 aluminum offers greater strength and better corrosion resistance, while 3003 aluminum offers superior formability and cost-effectiveness.

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